AluCut Optimiser

Australia's original online aluminium cut-to-size optimiser. Tell AluCut the sizes you need and it instantly works out how many lengths to buy, shows a visual cutting layout, and prices the job — before you order. Built for aluminium. Made in Melbourne.

Start a cut job →

How AluCut works

Choose your product and stock length. Pick the aluminium profile you need — angle, channel, RHS, flat bar or tube — and a full or half length.
Enter your cut sizes. Open Cut to size and enter how many pieces and each length in millimetres. Add as many sizes as your job needs with “+ Add another size,” and give the job a name if you like.
AluCut optimises — instantly. It works out the fewest stock lengths to cover your cuts, shows a visual cut layout of how each piece nests into the length (allowing for saw kerf), and prices the cutting as you go. Live estimate: material required, cuts used, cutting charge and total.
Keep your offcuts — free. Choose to have your leftover material sent with the order at no charge, or leave it with us.
Add the cut job to cart. No quote wait, no back-and-forth. It’s cut to order and ready in a few business days.

Why AluCut is different

Aluminium specialists. This is all we do — angle, channel, RHS, flat bar, tube, sheet and plate. AluCut is tuned for aluminium stock lengths and our cutting.
A visual cut layout, not just a number. You see exactly how your pieces will be cut from each length before you buy.
Lengths and sheet. AluCut optimises 1D length cuts and 2D sheet cutting — not just simple lengths.
Offcuts kept free, real Melbourne supply from our Hallam warehouse, and the same fair pricing for trade and retail.

The original

We put aluminium cut-to-size optimisation online in Australia, and we've been refining AluCut with real trade feedback since April 2026. When you use it, you're using the original.

Cutting is priced per product (some products include free cuts). Cutting tolerance ±2mm; allow ~6mm kerf loss per cut. Made-to-order cut-to-size cannot be returned if the measurements entered are wrong — see our refund policy.